Custom injection molding since 1964 · Proudly made in the USA

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Mold Making

Mold Making

Our team of highly skilled machinists produce high quality molds with some of the shortest lead times in the industry.

In-house tool room

The highest quality tooling, built under our roof

Our complete and advanced mold making facility provides a fundamental advantage as a complete product solution partner. Whether redesigning an existing mold or embarking on a brand new project, our team is able to deliver the highest quality tooling for injection molding with some of the shortest lead times in the industry.

We excel in this process through a cohesive paperless system linked to our engineering and production teams. A proactive approach manages and accelerates responses to inquiries and avoids delays in mold completion when dealing with difficult 3D geometric designs.

Our tool room is equipped with the latest resources in mold making technology, including CAM, CNC milling, grinding, EDM, inspection and more. These characteristics, coupled with a highly skilled staff, encompass our mold-making department.

EDM Machine

Tool room

Equipment and mold components

State of the art Machining center
Cavallero has a complete mold building and repair department with the latest equipment.
EDM Machine
EDM - Electrical Discharge Machine can be used to create metal mold components that can not be made by traditional machine tools.
Precise Machining
Precise machine tools are used to make precise molds.
Complex Mold Components
Complex mold components require precise manufacturing processes.
Inside of a single cavity mold
An injection mold has two halves and each must be precisely made and fit together prefectly.
Two cavity mold opened
Two cavity mold shown opened.
EDM machine
EDM machine uses in house made custom carbon tooling.
Surface Grinding
Precise surface grinding is critical for building quality injection molds.
Close up of machine work
Machining Center
Computer controlled machining center with multi tool functions.
Kellenberger Grinder
Capable of precise grinding, lapping, deburring and polishing.
Precise measuring
Precise measuring with a variety of tools.
Carbon tools
Using an EDM machine requires many carbon tools for each part of the process.
Precise Carbon Tooling
Precise EDM work requires precise carbon tooling.
Machinist doing tool change
Machinist making a tool change in machining center.
Large Machine Tool
Large Machine Tool.
Multipurpose Milling Machine
Often referred to as a "Bridgeport" this is a multipurpose milling machine.
Six Cavity Mold
Six cavity mold half shown to manufacture complex parts.
Large mold open
Large two cavity mold to manufacture two long parts at the same time.
3 Plate Mold opened
Two cavity injection mold shown open
Large multi cavity mold in an injection molding press
Large molds take precision work on a large scale.
URS mold open showing two segments
Multiple parts can be made at the same time.
Carbon Tooling
Tooling custom made for building a complex injection mold.

Ready to talk about your project?

Call (413) 499-9991 or send us a message. We offer a free evaluation.

Contact Us (413) 499-9991